Foam Height & Coverage
Foam typically raises the design 3–6mm off the base — enough to cast a real shadow and catch the eye.
3D Puff Patches
Raised, dimensional patches that stand out.
A foam insert sits beneath the embroidery, giving your design height and shadow instead of lying flat — a bold, graphic look that's a favorite for cap fronts, varsity jackets and streetwear.
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Dimensional & boldFoam-backed for a raised, 3D effect
What makes it unique
Height and shadow, stitched in.
Puff embroidery is a technique, not a material — foam sits under the stitching to lift the design off the surface.
Best Shapes for Puff
Bold letters and simple, well-spaced shapes work best — fine detail doesn't translate through foam and thread.
Puff + Flat Combo
Mix raised puff letters with flat embroidered detail in the same patch for extra depth and contrast.
Specs & options
Built to your exact spec.
3D puff works especially well on structured cap fronts, where the raised design has room to stand out.
- Base — Foam insert beneath standard embroidery thread.
- Border — Merrow or heat-cut, same as standard embroidery patches.
- Design rule — Letters ideally 3/8″ or thicker for clean puff coverage.
- Sizing — Commonly 3″–5″, sized for cap fronts or jacket panels.
Is this the right patch for you?
Best for bold, graphic logos.
Puff needs simple, bold shapes to work — thin lines and small text get lost. If your logo has finer detail or small text, standard embroidery patches or PVC patches will render it more accurately.
3D puff patch samples
Made to be worn.
Dedicated 3D puff photos are coming soon — in the meantime, here's a look at our broader patch work.
Patch Size & Quote Calculator
Get an instant size estimate.
Enter your patch details below — we'll calculate the size automatically and send your request straight to our team.
We measure patches the same way they're worn — length across the top, width down the side. (Length + Width) ÷ 2 gives the estimated size.
- Instant size estimate as you type
- No fixed-price guesswork
- We'll email your exact quote
Questions
Good to know.
What designs work best for 3D puff?
Bold letters, mascots and simple graphic shapes with good spacing between elements. Avoid fine detail or thin lines.
Can text be puff embroidered?
Yes — as long as the letters are thick enough (ideally 3/8″ or more) to hold their shape over the foam.
How high does the foam raise the design?
Typically 3–6mm, enough to create a visible, tactile raised effect.
Can 3D puff be combined with regular flat embroidery?
Yes — many designs mix puff elements (like bold letters) with flat embroidered detail for contrast.
How long does production take?
Most orders are produced and shipped within 8–12 business days. Rush options are available — mention your deadline when you request a quote.
Ready to bring your patch to life?
Share your artwork and receive a free, no-pressure quote within one business day.